CureTec固尔特携手澳大利亚PERMAcast集团，建造全自动环保构件养护系统（续篇）

Curetec固尔特

项目背景

Project Background

PERMAcast成立于2006年，开始时是为建筑业生产混凝土预制板的专业厂家。到2008年，PERMAcast公司业务开始多元化，并进入结构预制件市场，为各种大型民用建筑项目提供排水和定制产品，专注于为客户提供定制的预制混凝土产品，以满足确切的规格要求，PERMAcast也是西澳大利亚最大的桥梁和其他基础设施产品的生产商。

PERMAcast公司横梁的总重量高达120吨，因此需要控制缩短养护时间，以确保产品的质量符合权威要求。

PERMAcast的订单量急剧增加，因此采购了西班牙/欧洲的新型模板技术。同时，PERMAcast在全球范围内对混凝土养护技术进行了调查研究，最终选择具有 "高新德国技术助力预制工业化，节能环保智领混凝土养护新思路"优势的CureTec固尔特。

PERMAcast was founded in 2006 and began as a specialty manufacturer of precast concrete panels for the construction industry. By 2008, PERMAcast diversified into the structural precast market, providing drainage and custom products for a variety of large civil construction projects, focusing on providing custom precast concrete products to meet exact specifications, PERMAcast is also the largest producer of bridges and other infrastructure products in Western Australia.

The beams have a total weight of up to 120 tons per piece and controlled accelerated curing is required to ensure the quality of the product in accordance with authority requirements.

PERMAcast's order volume increased dramatically, so it procured the new Spanish/European formwork technology. At the same time, PERMAcast conducted a worldwide survey and research on concrete curing technology, and finally chose CureTec with the advantage of "high-tech German technology to help precast industrialization, energy saving and environmental protection to lead the new idea of concrete curing".

项目详情

Project Details

▲澳大利亚结构预制件NDG低压蒸汽养护系统设计图

CureTec根据当地法定要求进行了能源需求计算，并设计了由蒸汽发生器、帐篷结构和自动控制系统组成的完整系统，以满足客户在整个季节的需求。

CureTec carried out energy demand calculations in accordance with local statutory requirements and designed the complete system of Steam generator, Tent structure and automated control system to match the needs of the client throughout the seasons.

CureTec的工程师在项目现场进行了为期两周的安装和调试工作，并对客户进行了CureSteam系统的使用和维护培训。

CureTec engineers were on the project site for two weeks for installation and commissioning works and to train the client in usage and maintenance of the CureSteam system.

对于Permacast，我们使用了量身定做的集装箱解决方案，配备了隔音、隔热、照明、通风和空调，因此客户可以将集装箱作为设备操作室。

For Permacast we used a tailor made container solution equipped with sound insulation, thermal insulation, lighting, ventilation, and air conditioning, so customers can use the container as an equipment operation room.

CureTec解决方案包括一个电动的90米长、10米宽的帐篷，完全由我们的CureSteam PLC控制。客户只需完成浇注，按一下触摸屏就可以开始养护，在实际的24小时养护周期开始之前，帐篷会自动关闭。一旦产品养护过程结束，帐篷将自动打开，因此客户的工作人员不需要注意时间，而是可以继续他们的日常其他工作。

The CureTec solution includes a motor driven 90m long and 10m wide tent, fully controlled by our CureSteam PLC. The customer only needs to finish the pouring and start the curing at the press of a touch panel and the tent closes automatically before the actual 24 hour curing cycle starts. Once the product curing process is finished, the tent will open automatically, so the clients’ personnel do not need to pay attention to timing but can carry on with their daily tasks.

▲帐篷养护方案现场实景图

帐篷养护的优势

Tent Curing advantages

1. 保温保湿：帐篷养护可以有效地保温保湿，提供一个稳定的环境温度和湿度，有利于混凝土的早期硬化和强度发展。

2. 提高混凝土质量：帐篷养护可以防止水泥水分的过量蒸发，减少混凝土的龟裂和开裂风险，提高混凝土的耐久性。

3. 环境保护：帐篷养护可以有效地防止外界污染物进入混凝土表面，减少对混凝土的污染和腐蚀。4. 保护混凝土表面：帐篷养护可以遮光防尘，防止阳光直射和风沙侵蚀，保护混凝土表面的平整性和美观度。

5. 增加施工效率：帐篷养护可以提供一个相对封闭和稳定的施工环境，减少外界环境因素对施工的干扰，提高施工效率。

1. Protection and humidification: tent curing can effectively insulate and moisturize, providing a stable ambient temperature and humidity, which is conducive to the early hardening and strength development of concrete.

2. Improving concrete quality: tent curing prevents excessive evaporation of cement water, reduces the risk of cracking and crazing of concrete, and improves the durability of concrete.

3. Environmental protection: Tent curing can effectively prevent external pollutants from entering the concrete surface and reduce pollution and corrosion of concrete.

4. Protect the concrete surface: tent curing provides shade against light and dust, prevent direct sunlight and wind and sand erosion, protect the flatness and beauty of the concrete surface.

5. Increase construction efficiency: tent maintenance can provide a relatively closed and stable construction environment, reducing the interference of external environmental factors on construction and improving construction efficiency.

总的来说，采用帐篷养护可以提供一个良好的混凝土养护环境，确保混凝土制品的质量和性能，同时提高施工效率和环境保护效果。

对于许多应用领域来说，帐篷式养护室并不是首选方案，因为保温效果相对较低，且耐久性有限！

但若是生产大跨度梁、柱等特殊的大型构件，帐篷是一种相对便捷的方法，CureTec固尔特可提供帐篷定制解决方案，确保养护效果的可行性！

In general, the use of tent curing can provide a good concrete curing environment to ensure the quality and performance of concrete products, while improving construction efficiency and environmental protection effects.

For many applications, tent chambers are not the preferred solution, as the insulation is comparably low and the durability limited!

But for the production of special large elements such as large span beams and columns, tent curing is a very convenient method, hence CureTec can provide custom solutions for tents to ensure the viability of the curing results!

项目结语

project conclusion

CureTec固尔特通过针对具体项目开发定制解决方案，为合理控制混凝土加速养护提供基础条件。无论现场的气候条件如何，CureTec固尔特都可以为客户以经济，优化的方式持续不断的生产高质量的混凝土产品，如预制混凝土构件、铺路砖、人行道板、铁路轨枕、桥梁构件等。为了更优化解决方案，CureTec固尔特整合了不同的系统组件配合先进的软件系统来控制湿度、温度和空气循环。

CureTec offers the basis for a rational control of the accelerated concrete curing by developing customized solutions for specific projects. Regardless of the climatic conditions on site, CureTec is able to produce high-quality concrete products such as precast concrete elements, paving blocks, sidewalk slabs, railroad sleepers,, bridge elements, etc. in an economical and optimized manner for its customers. In order to optimize the solution, CureTec integrates different system components with advanced software systems to control humidity, temperature and air circulation.